This Air Fryer Mac and Cheese with Smoked Sausage is a hearty, comforting dish that combines creamy, cheesy pasta with savory, smoky sausage. The air fryer does the work in just a fraction of the time it would take in the oven, making it a perfect weeknight dinner or weekend indulgence. The smoked sausage adds an extra layer of flavor, complementing the rich and cheesy mac and cheese, all in one pot!
Ingredients:
- 8 oz elbow macaroni (or any pasta of your choice)
- 1/2 lb smoked sausage, sliced (choose your favorite type, such as kielbasa or andouille)
- 1 1/2 cups shredded cheddar cheese
- 1/2 cup shredded mozzarella cheese
- 1/4 cup grated Parmesan cheese
- 1/2 cup milk (whole or any kind of milk you prefer)
- 1/4 cup heavy cream
- 2 tablespoons butter
- 1 tablespoon all-purpose flour
- 1/2 teaspoon garlic powder
- 1/2 teaspoon onion powder
- Salt and pepper, to taste
- 1/2 teaspoon paprika (optional, for extra flavor)
- Fresh parsley or chives for garnish (optional)
Instructions:
- Cook the Pasta: Cook the macaroni according to package instructions until al dente. Drain and set aside.
- Cook the Smoked Sausage: While the pasta is cooking, heat a non-stick skillet over medium heat. Add the sliced smoked sausage and cook until it’s browned and slightly crispy around the edges, about 5-6 minutes. Set aside.
- Make the Cheese Sauce: In the same skillet, melt the butter over medium heat. Add the flour and whisk continuously for 1-2 minutes to form a roux. Gradually pour in the milk and heavy cream, whisking constantly to avoid lumps. Cook until the sauce begins to thicken, about 3-4 minutes. Stir in the garlic powder, onion powder, paprika (if using), salt, and pepper. Once the sauce has thickened, add the shredded cheddar, mozzarella, and Parmesan cheeses. Stir until the cheese has melted and the sauce is smooth and creamy.
- Combine the Pasta, Sausage, and Sauce: Add the cooked pasta and browned smoked sausage to the cheese sauce. Stir to combine, ensuring the pasta and sausage are evenly coated.
- Preheat the Air Fryer: Preheat your air fryer to 350°F (175°C) for 3-4 minutes.
- Air Fry the Mac and Cheese: Transfer the mac and cheese mixture to an oven-safe baking dish that fits in your air fryer basket. Sprinkle the top with additional shredded cheese for a cheesy crust (optional). Air fry at 350°F (175°C) for 10-12 minutes, or until the top is golden and crispy.
- Serve: Once done, carefully remove the dish from the air fryer and let it rest for a minute. Garnish with fresh parsley or chives, if desired, and serve hot!

Nutrition (Approx. Per Serving – based on 4 servings):
- Calories: 500-600 kcal
- Fat: 30g
- Saturated Fat: 15g
- Carbohydrates: 40g
- Fiber: 2g
- Sugar: 4g
- Protein: 25g
- Sodium: 900mg
- Cholesterol: 75mg
This Air Fryer Mac and Cheese with Smoked Sausage is a satisfying dish that combines creamy cheese, smoky sausage, and perfectly cooked pasta for a comforting meal. It’s easy to make, packed with flavor, and the air fryer ensures it’s crispy on top and creamy inside. Enjoy it on its own or as a side to complement any main course!